28 years of excellence in manufacturing, specializing in the heat exchange tube sector.

Quick Selection by Material & Process

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Inner-Grooved Copper Tube

Internal spiral groove structure enhances heat transfer by 30–50%, ideal for A/C, heat pumps, and DX evaporators.

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Enhanced Boiling Tube

Porous/knurled outer surface increases nucleation sites, boosting boiling HTC by 50%+. For flooded and falling-film evaporators.

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High-Efficiency Condenser Tube

External fin structure promotes film-wise condensation, improving condensing HTC by 40–60%. For shell-and-tube condensers.

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Stainless Steel Tube

Grades 304/316L/2205 offer superior corrosion resistance, high-temperature performance, and cleanliness for chemical, food, pharma, and desalination.

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Product Details

Category A — Tube-Side Enhancement

Inner-Grooved Copper Tube

Definition: Inner-grooved copper tubes feature spiral groove patterns on the inside wall, increasing the internal surface area and disturbing refrigerant flow, significantly improving the tube-side heat transfer coefficient compared to smooth tubes.

Typical Applications: A/C condenser and evaporator, DX evaporator, heat pump evaporator, chiller

Key Parameters: OD Φ6–Φ25.4 mm, fin height 0.10–0.30 mm, helix angle 15°–35°

Category B — Shell-Side Enhancement (Boiling)

Enhanced Boiling Tube (Porous / Knurled Surface)

Definition: Enhanced boiling tubes use specialized outer surface treatments (porous coating, knurling, dimpling, etc.) to increase nucleation site density, substantially raising the shell-side boiling HTC. Kenergy offers the TE/LE series (high-performance enhanced boiling tubes) and LF series (knurled surface tubes).

Typical Applications: Flooded evaporator, falling-film evaporator, ammonia refrigeration system evaporator

Key Parameters: OD Φ19.05–Φ31.8 mm, boiling HTC improvement 50–100%

Category C — Shell-Side Enhancement (Condensation)

High-Efficiency Condenser Tube (TC Series)

Definition: High-efficiency condenser tubes employ external fin structures to increase the condensing surface area. The fin tips help thin the condensate film, effectively reducing condensation thermal resistance. Kenergy's TC series uses CFD-optimized fin profiles.

Typical Applications: Shell-and-tube condenser, chiller, power plant condenser, refrigeration system condenser

Key Parameters: OD Φ19.05–Φ31.8 mm, fin height 0.3–0.8 mm, condensing HTC improvement 40–60%

Category D — Specialty Materials

Stainless Steel Heat Exchanger Tube

Definition: Stainless steel heat exchanger tubes are designed for corrosive media or high-cleanliness industrial applications. Compared to copper, stainless steel offers superior corrosion resistance. Available grades include 304, 316L, and 2205 duplex stainless steel.

Typical Applications: Chemical heat exchangers, seawater coolers, food-grade heat exchange equipment, pharmaceutical equipment, power plant auxiliary cooling

Key Parameters: OD Φ12–Φ50.8 mm, wall thickness 0.8–3.0 mm, surface roughness Ra ≤ 0.4 μm (clean grade)

Complete Material Portfolio

Six material series covering all common heat exchange applications

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Copper
Best thermal conductivity, excellent workability
A/C, refrigeration, heat pumps
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Cupronickel
Superior seawater corrosion resistance
Marine, seawater cooling
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Aluminum Brass
Corrosion resistant, anti-biofouling
Power plants, desalination
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Naval Brass
High strength, erosion-corrosion resistant
Marine condensers
Stainless Steel
Acid/alkali resistant, high-temp, clean
Chemical, food, pharmaceutical
Carbon Steel
High strength, low cost
General industrial heat exchangers

Quick Selection Reference

Key parameter comparison for common operating conditions

Operating Condition Recommended Material Recommended Surface Related Product
A/C refrigeration, R32/R410A Copper Inner-grooved A/C Inner-Grooved Copper Tube
Heat pump, low-temperature applications Copper Inner-grooved (low-temp optimized) Heat Pump Evaporator Tube
Flooded evaporator, refrigerant-side boiling Copper / CuNi Porous / Knurled surface Flooded Evaporator Tube
Shell-and-tube condenser Copper / CuNi Finned / Low-fin Shell-and-Tube Condenser Tube
Corrosive media 316L / 2205 Smooth / Inner-grooved Stainless Steel Tube
Seawater cooling CuNi / Titanium Smooth / Low-fin Industrial Stainless Steel Tube
Food / Pharmaceutical 316L Clean-grade polished Stainless Steel Tube

Frequently Asked Questions

Q:How much more expensive are internally grooved tubes compared to smooth tubes? Is it cost-effective?
Internally grooved tubes are typically 10-20% more expensive than smooth tubes of the same diameter and wall thickness. However, because they provide 30-50% higher heat transfer efficiency, you can use fewer tubes or a smaller heat exchanger to achieve the same thermal performance, potentially reducing overall system costs. The return on investment is particularly attractive for high EER and inverter AC products.
Q:What special groove requirements does R32 refrigerant have?
R32 operates at higher pressures than R410A and R22. For R32 applications, we recommend optimized groove designs with slightly increased fin height and modified helix angles to enhance heat transfer while maintaining mechanical strength under high pressure. Kenergy has developed specific R32-optimized tube designs, verified through extensive testing.
Q:Can internally grooved tubes be used for CO₂ transcritical cycles?
Yes, with specific design considerations. CO₂ transcritical systems operate at extremely high pressures (up to 130 bar). We offer enhanced internally grooved tube designs for CO₂ applications, with thicker walls and groove geometries. These tubes are made from high-strength copper alloys to ensure safe and reliable operation under transcritical conditions.
Q:What is the minimum order quantity (MOQ)?
For standard sizes and groove patterns, our minimum order quantity is typically 500 kg per specification. For custom groove designs or non-standard diameters, the MOQ is 1000 kg. Sample quantities (under 50 kg) are available for qualification testing and prototype development. Please contact our sales team with your specific requirements for detailed MOQ information.
Q:What is the cost difference between smooth tubes and internally grooved tubes?
Smooth tubes are typically 10-20% cheaper than internally grooved tubes of the same diameter and wall thickness. For applications with moderate heat transfer requirements, smooth tubes provide a more economical solution without compromising system performance. For high-efficiency applications, we recommend evaluating the overall system cost-effectiveness, as internally grooved tubes can reduce the size and material usage of heat exchangers.
Q:How can coil packaging be prevented from deforming during transportation?
Our coil products are wound on sturdy steel spools with proper tension control to maintain coil integrity. Each coil is secured with multiple circumferential straps and wrapped with moisture-proof polyethylene film and woven fabric. The spool design supports the coil weight and prevents deformation during handling and transportation. For large coils, we use wooden frames or pallets to provide additional protection.

Need Professional Selection Support?

Our technical team offers one-on-one selection consulting, thermal calculation, and customized design solutions.